Lounge Chair (in progress)

I had wanted to make a chair. My wife saw this chair, and it inspired me. Straight cuts meeting at angles different from 90 degrees, but no curves. A good progressions for me.

http://www.cb2.com/sidi-lounge-chair-with-cushions/s500823

For some time, I has wanted to work with maple. So I decided to make the chair out of maple. If successful, it would work well in my office.

I spent some time with printed versions of the chair viewed from different angles. Combining this with the overall dimensions provided, I was able to determine the approximate length and angles of the various pieces.

This is what I came up with.

Number Description Inch Comment
1 Left side – Back support 15
2 Left side – Front support 11
3 Left side – Bottom 32
4 Right side – Back support 15
5 Right side – Front support 11
6 Right side – Bottom 32
7 Bottom – Stretcher 24
8 Seat – Front 25
9 Seat – Top 25
10 Seat – Left bottom 25
11 Seat – Left top 25
12 Seat – Right bottom 25
13 Seat – Right top 25
14 Seat – Bottom slat 24
15 Seat – Bottom slat 24
16 Seat – Bottom slat 24
17 Seat – Bottom slat 24
18 Seat – Bottom slat 24
19 Seat – Bottom slat 24
20 Seat – Bottom slat 24
21 Seat – Back slat 24
22 Seat – Back slat 24
23 Seat – Back slat 24
24 Seat – Back slat 24
25 Seat – Back slat 24
26 Seat – Back slat 24
27 Seat – Back slat 24

I got a 6/4 9.5” wide 10′ long Hard Maple board at Mt. Storm.

Lounge Chair - Raw Hard Maple BoardNext, I cross-cut a 27” piece with a skill saw, ripped six pieces 1 3/8” wide, and planed them to be 1.25”x1.25”x27”. These will become the frame for the seat. This is pieces 8-13.

Lounge Chair - Milling Seat Parts

First, I cut the two mortises on the back side of the seat front (piece 8). Because there will be another mortise at the bottom, I made this one 1/8” from the top.

 

 

The seat tilts back 13  degrees, so for the front part of the seat frame (piece 8) I cut a 13 degree wedge off the front.

Next, the mortises and tenons for the seat frame. There are eight total. Each mortise and tenon is 0.5”x1.0”x0.5”.

The dry-fit comes together well.

Slats first?

Or bottom first?

 

 

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